Intellistat Ion Air Gun and Nozzle

The Intellistat® Ion Air Gun is a lightweight solution for static and particulate elimination in sensitive processes!

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What is the Intellistat® Ion Air Gun?

The patent pending Intellistat® is the newest innovation in a long line of EXAIR static elimination solutions. This intelligent product utilizes balanced and ionized compressed air to neutralize static and remove troublesome particulates during clean processes, test procedures and sensitive assembly work. With a +/-30 volt off set, the Intellistat® was designed to consume minimal compressed air while simultaneously delivering precise blow-off and exceptional static decay rates capable of reducing 5000 volts to less than 500 in under one second. The design hosts an effi cient, and low voltage transformer converting 120V or 240V to 24V to assure safety, while also utilizing EXAIR engineered air nozzles ensuring it meets all OSHA requirements for sound level and dead-end pressure.

Why the Intellistat® Ion Air Gun?

Coming equipped with a short-throw, fast acting and eff ortless trigger, the Intellistat’s lightweight frame (less than 200 grams) allows extended use without fatigue, while also providing a dependable and low maintenance solution. The Model 8500 Intellistat® Ion Air Gun is also fitted with handy features such as a 6mm air connection, red and green LED lights to signify ionized air is being produced, and a hook for convenient hanging and storage. The 316SS emitter point is so simple to change, it can be completed in less than one minute. It’s fashioned from durable dissipative polycarbonate to assure its usefulness in applications requiring non-conductivity such as circuit boards or electronics manufacturing, and utilizes clean, ionized compressed air essential for removing dust, static, or particulate contaminates in sterile environments such as laboratories, clean rooms, or scientifi c testing.

How the Intellistat® Ion Air Gun Works?

Pressing the full finger, short throw trigger (1) activates the static eliminating ions and airfl ow. Proper or improper functionality is indicated by a green or red LED (2). The non-marring nozzle (3) provides quiet performance and OSHA compliance. A hanger hook (4) is included to keep the Intellistat conveniently stored.

Applications:

• Precision parts assembly
• Maintain charge neutrality in laboratory processes
• Remove particles from parts and surfaces in clean environments
• Printed circuit board manufacturing
• Maintain cleanliness during electronics manufacturing and assembly
• Eliminating electrostatic discharge
• Remove debris from medical products
• Clean glass containers, slides and lenses

Advantages:

• Rapid static decay
• Low voltage operation
• Quick change emitter point
• Comfortable, short throw trigger for ionization
• Light weight for prolonged use
• OSHA safe air outlet
• LED indicators for proper and improper functionality

Intellistat Ion Air Gun Specifications

Certifications: The Intellistat Ion Air Gun is UL listed and CE and RoHS compliant.

Power Supply Input: 100-240V — 50/60 Hz 0.7A Max

Power Supply Output: EXAIR Model 902067 Power Supply (24VDC, 1.0A Max) is required for Intellistat Ion Air Gun operation. Included with Intellistat Ion Air Gun.

Electrical Hazard: Shockless (less than 40 microamperes short circuited)

Do not use near flammable materials or gases.

Balance: ±30V

Size of Hand Unit: 6-3/8"W x 6-3/4"L x 1"H

Weight of Hand Unit: 0.42 lbs Operating Temperature: 32°F to 105°F (0-41°C) Do not use near flammable materials or gases.

Materials of Construction:

Plastic Parts: Static Resistant Polycarbonate

Emitters: Stainless Steel

Gas Input: 30psi - 125psi

Clean Dry Compressed Air or Nitrogen

Air Connection: 6mm tube

Cleanroom Classification: ISO 14644-1 Class 5, operational.

 

The Intellistat® Ion Air Nozzle is a mountable nozzle for hands free static elimination at assembly stations and benchtop applications!

What is the Intellistat Ion Air Nozzle?

The patent pending Model 8505 Intellistat Ion Air Nozzle is EXAIR’s latest hands-free innovation in a long line of static elimination solutions. This intelligent product provides a balanced ionized air stream to neutralize static and remove troublesome particulate during sensitive assembly work, test procedures and clean processes. With a +/-30 volt offset, the Intellistat nozzle was designed to use minimal compressed air while delivering a focused blowoff and exceptional static decay rates capable of reducing 1000 volts to 100 volts in 0.6 seconds. The design includes an efficient, low voltage transformer which converts 120VAC to 24V DC to assure safety. An EXAIR engineered air nozzle delivers the air well below the OSHA standards for noise exposure and dead-end pressure, which maintains safety compliance.

Why the Intellistat Ion Air Nozzle?

Including a compact stainless steel adjustable mounting bracket, the Intellistat nozzle can be mounted to benchtops and machine frames, for example, to provide hands-free operation when needing both hands to package, test or assemble parts and products. The Intellistat Ion Air Nozzle is designed with other convenient features including the 6mm push-in air connection, and green and red LEDs which indicate proper functionality. The housing is made of a durable static dissipative polycarbonate to further minimize any potential for static electricity discharge around sensitive electronics, sensors or materials. The Intellistat Ion Air Nozzle produces an ionized airstream that is essential for removing static, dust, debris and particulate in sterile environments such as pharmaceutical and medical laboratories, clean rooms and electronics labs.

Applications

• Precision parts assembly
• Maintain charge neutrality in laboratory processes
• Remove particles from parts and surfaces in clean environments
• PCB manufacturing
• Maintain cleanliness during electronics manufacturing, assembly and testing
• Eliminate electrostatic discharge
• Remove debris from medical products
• Clean lenses, glass containers and slides

Advantages

• Mountable, hands-free operation
• Quick change emitter point
  
• Rapid static decay
• Low voltage operation
• OSHA safe air outlet and noise level
• LED indicators for proper and improper functionality

How The Intellistat Ion Air Nozzle Works

After connecting the 24V power supply, activate the power switch (1) and turn on a compressed source to supply the 6mm push-in fitting (2) to activate the static eliminating ions and airflow. Proper or improper functionality is indicated by a green or red LED (3). The non-marring nozzle (4) provides quiet performance and OSHA compliance. The compact mounting bracket (5) is included to provide hands- free operation.

Intellistat Ion Air Nozzle Specifications

Certifications: The Intellistat Ion Air Nozzle is UL listed and CE and RoHS compliant.

Power Supply Input: 100-240VAC — 50/60 Hz 0.7A Max

Power Supply Output: EXAIR Model 902067 Power Supply (24VDC, 1.0A Max) is required for Intellistat Ion Air Nozzle operation. Included with Intellistat Ion Air Nozzle.

Electrical Hazard: Shockless (less than 40 microamperes short circuited)

Do not use near flammable materials or gases.

Balance: ±30V

Operating Temperature: 32°F to 105°F (0-41°C)

Do not use near flammable materials or gases.

Materials of Construction:

Plastic Parts: Static Resistant Polycarbonate

Emitters: Stainless Steel

Gas Input: 30psig - 125psig Clean Dry Compressed Air or Nitrogen

Air Connection: 6mm tube Cleanroom

Classification: ISO 14644-1 Class 5, operational.

Intellistat Ion Air Nozzle Dimensions

 

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